Corrosion Mapping

Immersion pipeline testing with a corrosion mapping


Currently, pipeline corrosion testing includes leakage flux, ultrasonic guided wave, and conventional spot thickness measurement. But these conventional NDT methods can be replaced by one reliable solution.

Problem

Currently, pipeline corrosion testing has the following difficulties:

  • Near field issues of ultrasound probes shall be considered
  • Rough pipe surface may lead to poor coupling of probes
  • A crawler adapted to section changes and structural changes is required
  • Accurate measurement and evaluation of corrosion depth is required
  • Testing for high-risk parts with liquid flow changes that may lead to corrosion in elbows, flanges, tees and variable diameters shall be applicable

Solution

Ultrasonic phased array is an ultrasonic imaging technology that performs area inspection on pipeline corrosion. It is combined with a corrosion mapping scanner with light weight and simple structure to form an ultrasonic immersion testing system suitable for field conditions. The system has the characteristics of small blind zone, high precision, 100% coverage without missed detection, intuitive test results, traceability and high efficiency. Comparing to leakage flux and guided wave methods, it has advantages of less false signals and improved accuracy in corrosion testing of cross-section structural parts such as elbows, tees and variable diameters.

Suitable for Mini immersion tank testing system adapts to small spaces and irregular pipe fittings, with small detection blind zone and high resolution.

  • Immersion coupling
  • High precision
  • Compact
  • Capture spot corrosion
  • Wide coverage
  • Efficiency
  • Flexibility

Tablet or Laptop Software

Device with Windows OS installed and analysis software for inspection in real time.

Scanner

Compact and shockproof IP69 rated scanner.

Modular Design

The system uses different modules:
-module PA 32: 128 + 2 channels TOFD/UT;
-module PA 16: 64 + 1 channels TOFD/UT;
-module 1, 2, 4, 6 channels TOFD/UT.

Computer and Software

Personal computer with Windows OS installed and special software for data analysis and report generation

  

More information in brochure below

 MPS brochure EN   

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